Welcome to our high-tech manufacturing company, located in the bustling industrial zone of Bac Ninh Province, Vietnam. Established in March 2018, we have quickly become a leading manufacturer of premium products such as foil, anti-static film, aluminum pouches, anti-static bags, and vacuum bags. Backed by rigorous material science research, our manufacturing capacity is tailored to fulfill the sophisticated demands of dry-food industries, including the high-capacity production of Poha (Flattened Rice) Packing Pouches.
We operate two modern factories in Quy Vu Industrial Park, Bac Ninh, and have recently expanded our factory area to 12,000 square meters. This growth reflects our commitment to providing our customers with the highest quality products. Our company integrates manufacturing, sales, and research & development to ensure we remain at the forefront of technological advancements in the packaging industry. This dedication to innovation and superior quality makes us a reliable partner for businesses seeking premium packaging solutions.
State-of-the-Art facility in Quy Vu Industrial Park
Custom barrier material synthesis & optimization
Poha, also known as flattened or beaten rice, is a critical staple crop and convenience cereal across South Asia, rapidly expanding into North American, European, and Middle Eastern markets due to the rising demand for gluten-free, carbohydrate-efficient, and allergen-safe foods. As food manufacturers transition from local milling structures to high-volume commercial export channels, the need for robust retail and bulk packaging has grown exponentially.
Traditional paper or single-layer low-density polyethylene (LDPE) bags fail to shield the product from environmental deterioration. Because Poha is highly hygroscopic—meaning it actively absorbs ambient atmospheric moisture—improper packaging leads to rapid hydration, leading to texture loss, mold growth, and pest infestation. In addition, its high starch content makes it vulnerable to oxidation, which causes off-flavors. Our advanced multi-layer barrier laminated pouches solve these challenges. They are engineered to sustain nutritional integrity, maintain crispness, and extend the shelf life of Poha up to 18-24 months under volatile transit conditions.
Most packaging suppliers rely on standard formulations. ESD-PAC VINA applies principles of surface physics and structural chemistry derived from our high-tech ESD shielding bags to food barrier design.
Utilizing high-performance Metallocene PE (mPE) as the food-contact sealant layer allows us to guarantee gas-tight seals. This integrity remains stable even under high sealing speeds on modern vertical form-fill-seal (VFFS) systems.
Leveraging our deep expertise in electrostatic discharge (ESD) shielding bags, we neutralize static charges on plastic films. This prevents fine rice dust from sticking to the seal area during packaging, preventing seal failure.
By blending Biaxially Oriented Polyamide (BOPA/Nylon) with Polyester (PET), our pouches resist structural cracking caused by stress during long-distance transit. This protects the packaging's gas barrier properties during container transport.
At our Bac Ninh facilities, we produce advanced laminated packaging options tailored to your retail presentation and shelf-life requirements:
| Performance Parameter | Test Standard | ESD-PAC VINA Standard Value |
|---|---|---|
| Water Vapor Transmission (WVTR) | ASTM F1249 | < 0.5 g/m²/24hrs (Al Foil Grade) |
| Oxygen Transmission (OTR) | ASTM D3985 | < 0.5 cc/m²/24hrs (Al Foil Grade) |
| Tensile Strength at Break | ASTM D882 | MD ≥ 65 MPa / TD ≥ 60 MPa |
| Heat Seal Strength | ASTM F88 | > 35 N/15mm |
| Coefficient of Friction (COF) | ASTM D1894 | 0.15 - 0.22 (High Speed FFS Optimized) |
Our two modern factories in Quy Vu Industrial Park, Bac Ninh, Vietnam operate 24/7 to deliver consistent supplies to packaging distributors and FMCG corporations worldwide. Backed by an integrated management framework, our facility maintains a cleanroom assembly system designed to meet rigid international health and electronic-safety regulations.
We believe that high-quality packaging is built on a foundation of precision. Our skilled engineering teams oversee every step of production. From raw resin sourcing and blown film extrusion to high-definition rotogravure printing, dry solvent-free lamination, and bag conversion, we control every detail to ensure high-performance quality.
API 6D, API 607, CE, ISO9001, ISO14001, ISO18001, TS. (If you need our certificates, please contact us directly.)
To maintain a leading edge globally, our R&D roadmap focuses on three main technological pillars to support food processors and distributors:
Integrating printed temperature sensors and RFID chips directly into our laminated films. This allows distributors to track shipping heat levels and verify authenticity without risking seal integrity.
Developing bio-oriented polybutylene succinate (Bio-PBS) and cellulose layers. This creates compostable, plastic-free alternatives that deliver the high moisture and oxygen barrier required for Poha packaging.
Deploying AI-driven thickness monitoring sensors on our extrusion lines. This technology optimizes film thickness in real-time, eliminating variations and improving roll consistency for high-speed filling lines.
As an industrial manufacturer, we are deeply committed to sustainability and environmental responsibility. We strive to minimize our environmental footprint by implementing eco-friendly practices across our operations. From optimizing resource efficiency to managing waste responsibly, we are dedicated to making a positive environmental impact.
We work closely with raw material suppliers to obtain food-contact resins certified by international bodies like the FDA. Additionally, our factories are equipped with solvent recovery systems that capture and recycle up to 98% of print-run solvent emissions. This prevents environmental contamination and ensures a safe, clean workplace for our staff.
Get professional insights into custom Poha pouch manufacturing, barrier chemistry, and bulk order logistics.
For premium and export markets, we highly recommend a 3-layer laminated structure: PET (12µm) / Metallized PET (12µm) / LLDPE (50-80µm) or PET / AL / PE. This delivers an exceptional moisture barrier (WVTR < 0.5g/m²/day) and robust light protection, which prevents oxidation of natural fats in flattened rice and keeps it crisp during long voyages.
Drawing on our extensive history in manufacturing high-precision anti-static films and shielding bags, we integrate specialized food-safe anti-static agents into the inner LLDPE sealant layer. This dissipates static charges on the film, preventing fine rice dust and starchy particulates from clinging to the seal area. The result is a clean, leak-proof hermetic seal on high-speed VFFS machines.
Our standard production lead time is 14 to 21 working days from design artwork approval to shipment loading. Our strategic location in Quy Vu Industrial Park, Bac Ninh, provides fast access to key ports like Hai Phong. This enables efficient logistics connections to India, the Middle East, Europe, and North America.
Yes, absolutely. We source only raw virgin resins and solvent-free laminating materials that are FDA and EC certified for direct food contact. Our manufacturing plants operate under ISO9001 and ISO14001, ensuring that every batch meets rigorous hygiene standards. We can provide full test reports and certificates on demand.
ESD-PAC VINA
